IIOT Case Studies

Why IIOT

The Industrial Internet of Things (IIoT), otherwise called the Industrial Internet of Things, unites splendid machines, progressed examination, and individuals at work. It’s the system of a huge number of mechanical gadgets associated by interchanges innovations that outcomes in frameworks that can screen, gather, trade, investigate, and convey important new bits of knowledge more than ever. These bits of knowledge would then be able to help drive more astute, quicker business choices for mechanical organizations.

Similarly as with some other zone of your business, investigate where your existence isn’t satisfying your prerequisites. Where’s your torment? On the off chance that it’s in throughput, investigate how your information can be utilized in an OEE/FIS application to give you better bits of knowledge into bottlenecks, starved stations and machine personal time. In case you’re increasing the value of defective items or running into item reviews, consider where you can execute IIoT for recognizability. In the event that you have unsuitably high paces of scrap, investigate IIoT choices for blunder sealing. Another way to look at it is in terms of your highest-cost operations. What data are they generating?

Evolution of IIOT

1990- Internet of Content.

  • Email
  • Entertainment – 2000-Internet of services/people Skype
  • Skype
  • Facebook
  • Web2.0 – 2010- Internet of Things
  • Machine to machine talk
  • Identification
  • Tracking
  • Monitoring
  • Things management
  • Data management
  • Remote access

Core Industry Problems

1. Engineers spend too much time for extracting and aligning data from various resources.

2. Different tools/software requires for different datas.

3. Different users are required for different tools.

4. Lack of visibility to Real Time performance against business matrices.

5. Predicting and detecting issues and opportunities.

6. Making right decision at the right time with the right information.

7. Production efficiency

8. Process Reliability

  • To run the plant at peak performance.
  • Eliminate unplanned shutdown.

9. Intelligent Safety solution

10. Remote access of machines with secure access.

IIOT Solution

  • Smartly connected assets and devices for the overall performance and data monitoring.
  • Data management for the exact and real time Analytics for the Right Decision for Right Information at Right Time.
  • Predictive Analytics to minimize the downtime and hence reduce overall cost in terms of Production and maintenance.
  • Smart and Secure collaboration for the remote access.

Special Interest Stories

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CASE 1

Weld Shop Digitization

Collection of field data from Non-intelligent device without modification in existing system.

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CASE 2

Pre paint/Post paint Shop Digitization

Planned Vr Reality DATA GRID required. Monitoring on Central Monitoring System.

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CASE 3

Paint shop digitization

For the whole paint shop there was no centralized control but the centralize Data was required.

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CASE 4

Press Machine Remote Access

Remote Access was required with IT permission with 2 layer protection.

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PROPOSED CASES

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VARIANT MANAGEMENT

Management of different child parts for the correct parent part without Human Error.

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Component Tracking SystemCOMPONENT TRACKING

Tracking, ageing, OEE calculation for non-intelligent Frame Assembly Unit.

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IIOT Architecture

IIOT Vision

In that sense it is safe to say that, despite the fact that we’ve been talking about the Internet of Things for a long time and the fact that IoT in many industries is a reality, we are still in the early years. Although it is expected that, as a term and concept, the Internet of Things will disappear and just become part of a new normal, we are far from there. Note, however, that in a business context it’s best to focus on goals and use cases when trying to get projects accepted and done than to speak about the IoT.

With the exponential growth, enabled by what Gartner would call a “nexus of forces”, comes growth in many other areas such as traffic, storage, processing capacity, data volumes, network capabilities, you name it.

The Internet of Things exists in many industries, applications and contexts. Some projects are still in the pilot stage while others form the backbone of important processes, operations and innovations. In other words: the Internet of Things is certainly here but the degree in which it is changing the ways we live, work and conduct business depends on the context.

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