Category: Automotive

Solutions to Industry Challenges

Solutions to Industry Challenges

Reckers Mechatronics is  Industrial Automation and Industrial digitization Solution and Service Provider organization. We are providing various solutions, few of them are:

  1. Industrial Automation
  2. Smart Productive System Solution
  3. Data Acquisitions Solutions (OEE / ENDON)
  4. M2M Interfacing
  5. Connected Enterprise Networking
  6. Intelligent Safety Solution
  7. Condition Monitoring Solutions
  8. Remote Access Solutions – Cloud Based
  9. Handshaking capability with ERP.
  10. Mechatronic Applications
  11. Robotic Solutions and many more….

We have successfully delivered solutions against some Industrial challenges like:

  1. Security or Manipulation
  2. Comparative Reports
  3. Man Management
  4. Technology Integration
  5. Data Islands

AUTOMATION

SECURITY or MANIPULATION

Challenge : 

Manual Intervention in Reports , duplicate signatures, manipulation of data

Solution Provided:

Meet Industry compliance for e.g 21 CFR Part11, Privatization of data, Real time report.

COMPARATIVE REPORTS

Challenge:

Difficult in tracing faults, difficult product back tracing

Solution Provided:

We provided digitization of equipment which lead to Real time TAG accessing and have diagnosing feature.

Also, we can provide Real time data from multiple locations.

MAN MANAGEMENT

Challenge:

The challenge is to meet the expected no. in manufacturing. Also, machine management is one of the challenge for achieving the target.

Solution Provided:

We properly utilized the available equipment and did planning at SCADA level.

 

TECHNOLOGY INTEGRATION

Challenge:

Manual data logging, synchronization of data, conventional method of OEE Calculation is one of the biggest challenges.

Solution Provided:

We basically enhance OEE by providing digital solution, controlling the performance of machine, monitoring of availability in Real Time.

DATA ISLANDS

Challenge:

The real causes of LINESTOP can be classification of Production stop, downtime, manual intervention etc.

Solution Provided:

We installed ANDON System through which we had work station information, operator become responsible for information.

It also makes the intimation to the concerned person during LINE OFF.

 

Upgradation of Schuler Press in Automation

Upgradation of Schuler Press in Automation

 

Challenge: Schuler Hydraulic Press was available with customer ,we had to provide electrical solution and automate the same.

Solution: Since machine was available with customer and we had to automate the same. We provided Electrical Panel and automated / synced the data with the Robot.

Working: This  Hydraulic Press Machine works under the pressure of maximum 350 tons and 600 mm/s speed. Press and speed are variable according to customer command in HMI. This machine auto picks up the piece ( say axle) and exit the same with the help of other robot.

Both the Robot communicate with PLC ( Rockwell’s Compact Logix) at Ethernet / IP Protocol. The output  is 4 piece in one cycle.

First Robot auto picks the piece (say axle)  and puts on transfer 1 , the time is synchronized in a way that it does not collide with other piece. Hydraulic press comes on transfer 1 , a step is formed with increase in height , then it is shifted to transfer 2 and the process repeats till last transfer and is then automatically picked by output Robot.

This process is done by cold extrusion. Earlier this process was done by Hot extrusion. Cold Extrusion is better than hot extrusion the product is of high strength , step is formed by hydraulic press i.e no machining required from third party. And there is no material wastage.

System Integrator for Rockwell Automation in North India

Reckers Mechatronics Pvt. Ltd.

Reckers Mechatronics was established in 2008. We are one stop solution provider for Industrial Automation, Utility Management System, Energy Monitoring System, DG Synchronization, SCADA Utility, Digitization and Reporting, Test And Measurement Applications, Mechatronics and Robotic Solutions. We are serving diversified customers with office locations at Faridabad and Chandigarh.

We are an ISO 9001:2015 Certified Company. We are RcSI for Rockwell Automation. Rockwell Automation delivers the automation components and integrated control systems one needs to optimize performance.

We provide focused solutions, install and upgrade the automation systems to deliver integrated solutions to Industries for different applications.

We as a solution provider help industries to achieve the following:

1 Increase production
2. Cost effective manufacturing outcome.
3. Improve quality
4. Reduce downtime
5. Reduce wastage
6. Reduce production cost