Author: Reckers Mechatronics

Transformation of Manufacturing Industry through Digitization

Transformation of Manufacturing Industry through Digitization

Definition of Digitization:

Industry Digitization is the first step towards Industrial Internet of Things (IIOT). In simple words digitization is a process of turning non-digital formats of information into digital formats. Like clay models into CAD files, letters into emails, hardcopy report files in excel reports etc.

Most important point is to keep the processes and systems same when processes are digitized. It is also called making the industry go Paperless.

Few transformations in manufacturing industries:

Here are few transformations that will take place in manufacturing industries if digitization is introduced:

  1. Speed of Manufacturing will Increase

The speed of manufacturing industry is going to increase with digital transformation,

For instance the system will move fast from design to floor and back again as the changes required from engineering team.

Now days the process is manual in many cases. First 3D designs are converted into 2 D books and then 2D books are delivered to machinist to review and then the same is returned to engineering team for amendment if any.

 

The inefficiency that is taking place in manufacturing industries is:

  1. It consumes lot of time and man hours.
  2. Factories are usually globalized sending exact information may get time taking.
  3. No auto-check facility and it is tedious task to further innovate to optimize the process.

Hence, Digitization makes the process more efficient and fast.

  1. Making the manufacturing process globalized:

We all know, in any manufacturing industry there are different plants operating same or different processes related to the specific product. Through digitization we can share the data globally without any delay.

For instance as one plant closes for the day and the other one with different time zone is opening up , required data or information can be shared seamlessly without any downtime.

Thus, digitization enables to share the essential data in real time across multiple global locations.

Also, enabling data to be accessed in real time across different places in the world impact on innovation trends and creates new opportunities.

Once the processes are digitized then additional technologies like machine learning, AR, IIOT, machine intelligence, IIOT, Industry 4.0 and complete life cycle can emerge.

IIOT for Industries in Noida Delhi Chandigarh Punjab

IIOT for Industries

IIOT stands for Industrial Internet of Things. It facilitates manufacturing zone of various Industries.

It basically implies the digitization of all the elements of production process efficient and cost effective since it leads flow of data from end customer to manufacturing system and then to individual section of the process involved. IIOT for Industries in Noida, Delhi, Chandigarh Punjab.

With the help of IIOT we take all the elements of production on to the digital platform where it provides integration between software, machines and human in order to respond effectively towards the shift of standards.

IIOT due to its extended feature of modularity and connectivity modernize the production process by adding on to various features like customizing of vehicles.

It collaborates human efforts and robots and made them to work together that will enhance the production speed of the industries and thus increase the profitability.

In todays time the majority of automotive manufacturer have more than one plant for production and that too are located in different countries, thus companies interconnect their plants over different location through this technology.

It enables to monitor the production cycle, calculate the down time , production efficiency in the form of reports.

Continue reading “IIOT for Industries in Noida Delhi Chandigarh Punjab”

Overall Equipment Effectiveness Solution Faridabad, Delhi, Gurgaon

Overall Equipment Effectiveness

The full form of OEE is overall equipment effectiveness. It is used as equipment performance indicator. It is mainly observed by manufacturing industries to check the performance of their Production unit with respect to Target & Quality.

OEE is the measure of equipment performance. It basically helps the manufacturing industries to check the shortcomings in the equipment and make changes accordingly. Every part of the procedure of the equipment is analysed and predictions regarding performance are made accordingly with the help of OEE. We can pinpoint the root cause for discrepancy in the equipment and thus going for “zero defect production”.

OEE can give us continuous improvements in the production procedures by regular review of maintenance plans and objectives and a documented action plan to address corrective actions where objectives were not achieved. Thus OEE is the way to measure how effectively machines / equipments are used. We provide Overall Equipment Effectiveness Solution in Faridabad, Delhi, Gurgaon.

Industry 4.0 companies in Delhi Chandigarh India

INDUSTRY 4.0

Industrial Internet of Things i.e IIOT is also named as Industry 4.0. The name Industry 4.0 is known to be a current trend of automation and exchange of data in manufacturing technologies. This also includes cloud computing, cognitive computing. Reckers Mechatronics is one of the best  Industry 4.0 companies in Delhi Chandigarh, Faridabad, Gurgaon, Manesar, Noida India.

 

Here are Revolution of IIOT:

  1. First Industrial revolution is related to Mechanization, Water Power, steam power.
  2. Second Industrial revolution is related to Mass production, assembly line, electricity.
  3. Third Industrial Revolution is related to Computer and Automation
  4. Fourth Industrial Revolution is related to Cyber Physical Systems.

Industry 4.0 is referred to Fourth Industrial Revolution i.e related to Cyber Physical Systems. In this it creates a virtual copy of the physical world and make decentralized decisions. With IIOT, the cyber physical systems communicate and cooperate with each other in real time both internally and across organizational services offered.

IIOT Solution in Delhi, Faridabad, Gurgaon

IIOT Solution

What is IIOT?

The Industrial Internet of Things (IIoT), also known as the Industrial Internet, brings together brilliant machines, advanced analytics, and people at work. We provide IIOT solution. It’s the network of a multitude of industrial devices connected by communications technologies that results in systems that can monitor, collect, exchange, analyze, and deliver valuable new insights like never before. These insights can then help drive smarter, faster business decisions for industrial companies.

IIOT is transforming industry—changing the way industrial companies operate from day-to-day. Whether it’s enabling predictive analytics to detect corrosion inside a refinery pipe, providing real-time production data to uncover additional capacity in a plant, or accelerating new product development by feeding operations and service data back intothe product design cycle, IIoT—and the software solutions powered by it—are driving powerful business outcomes.

Also known as  Industry 4.0, IIoT incorporates machine learning and big data technologies to harness the sensor data, machine-to-machine (M2M) communication and automation technologies that have existed in industrial settings for years.

We have much success in managing IIOT solutions for large industries in Delhi, Faridabad, Gurugram, Manesar, Baddi, Mohali, Haridwar, Jaipur, Himachal Pradesh, Panchkulla, Chandigarh, Punjab, Daruhera, Ponta Sahib India.

 Benefits of the Industrial Internet of Things

Here are benefits of IIOT :

  • Improving operational efficiency.
  • Improving productivity.
  • Creating new business opportunities.
  • Reducing downtime.
  • Maximizing asset utilization.